CASE STUDIES

OEM Projects & Case Studies

Real private-label programs from our production lines — home appliances, auto accessories, toys, retail chains, medical and IoT. Figures shown are representative project examples.

Home appliance·Guangdong · CN·12 SKUs · 2 windows/yr

Seasonal Remote-Control Battery Program for a Home Appliance Brand

Remote battery line for TV and AC accessories: LR6/2BP and LR03/2BP paper packs under the customer label, 24 pcs per box, built around two seasonal production windows.

SYSTEM

LR6/2BP · LR03/2BP alkaline 0% Hg, 2-pcs Euro-hole paper pack, 24/48 pcs per box, CE & RoHS marks, customer artwork.

VALUE

One vendor for 12 SKUs per window; trial order from 50 cartons, repeat orders 200–600 cartons per window (approx. US$8,000–24,000).

Unified artwork system for 12 SKUs with print-ready AI files.
QC on AQL 0.65 major defects with per-batch COA.
35-day mass-production lead time from sample approval.

Auto parts·Guangzhou · CN·2 deliveries / quarter

CR2032 Child-Resistant Cards for a Key Fob Distributor

Locksmith and car-accessory channel supply: CR2032 on 5-pcs child-resistant cards (EU retail requirement), quarter replenishment driven by store sell-out.

SYSTEM

CR2032 3V lithium, 5-pcs child-resistant blister, 100 pcs per box, custom counter display, UN38.3 documents with every shipment.

VALUE

Compliance pack (CE/RoHS/UN38.3) covers EU store placement; 50-carton trial, then quarterly pull from distributor stock.

Child-resistant blister per EU retail regulation.
Counter display box (25 packs) for checkout lanes.
Air or sea split option — 7-day air replenishment.

Toys·Dongguan · CN·3 order windows / yr

AA/AAA Shrink Packs for Toy Gift Bundles

Holiday gift-set line: AA/AAA in 2/4/8-pcs shrink packs with cartoon artwork, mixed-SKU cartons dropped to the customer warehouse.

SYSTEM

LR6/R03/R6P 2/4/8-pcs shrink, 40–48 pcs per box, mixed carton 480–960 pcs, artwork from print-ready files.

VALUE

Three order windows matched to the toy fair calendar; carbon-zinc entry line plus alkaline premium split per bundle.

Shelf life over 5 years supports pre-season bundle stock.
Drop-ship to two customer DCs with shipping marks.
30-day sample turnaround with printed artwork.

Retail chain·S. Korea·26 SKUs · full shelf

Private-Label Battery Range for a Supermarket Chain

One private label covers the whole battery shelf: AG button cells, CR lithium, AA/AAA/C/D alkaline and the zinc-air hearing line — 26 SKUs with unified design.

SYSTEM

4 battery families × 26 SKUs; paper packs 2–4 pcs, button cells on 5/10-pcs cards, counter displays; RoHS/CE docs per market.

VALUE

Single-vendor category with two planogram reviews a year; pallet-friendly cartons for 40-ft container loading.

Price-laddered carton tiers for promotion rounds.
Mercury-free statement on every SKU.
Reorder driven by POS sell-out reporting.

Medical·Suzhou · CN·400K pcs / quarter

LR41 Cells for a Glucose Meter Assembly Line

LR41/AG3 1.5V cells delivered to a meter assembly line: capacity banding and 0% Hg, with batch traceability back to production date.

SYSTEM

LR41/AG3 1.5V, capacity band ±5% per batch, 0% Hg, 10-pcs cards or bulk, lot COA with every batch.

VALUE

Batch-to-batch consistency supports tighter QC at incoming inspection; 24-month record retention.

Shelf-life rotation program for line stock.
Full documentation set (COA, REACH, SDS).
Capacity sorting verified before sealing.

Electronics·Dongguan · CN·JIT monthly kanban

CR2032 Supply for a Motherboard Line

CR2032 kitted per production batch and delivered on a monthly kanban to a motherboard assembly line, with export documentation for finished units.

SYSTEM

CR2032 3V, kitting per line order, 100 pcs per box, dust-controlled packaging, COA & UN38.3 docs.

VALUE

48-hour replenishment on line signals; documented supply continuity for the export programme.

Kitting list matches each production batch.
JIT delivery with warehouse buffer stock.
REACH & UN38.3 declaration in every shipment.

IoT·Shenzhen · CN·Annual program

CR927 & CR2450 Cells for Asset Trackers

High-pulse CR2450 with CR927 for thin tags — sizing the cell to the device firmware so trackers hold five-year field-life targets.

SYSTEM

CR2450/CR927 3V lithium, high-pulse discharge grade, 100–3,000 pcs pack sizes, UN38.3 & SDS pack.

VALUE

Discharge curve data shared with the customer firmware team during validation; annual volume lock for price stability.

Pulse current sizing to the firmware profile.
5+ years shelf life with low self-discharge.
Sample tray program for R&D validation.

E-commerce·US · FBA·2×40 ft / quarter

Amazon FBA Private Label Supply

FBA-ready program: AA/AAA packs and CR2032/LR44 cards pre-sorted and labeled, one PO covering eight marketplace listings.

SYSTEM

AA/AAA 2/4/8-pcs packs + CR2032/LR44 5-pcs cards; FBA prep and label compliant; export docs per shipment.

VALUE

Two 40-ft containers per quarter; sea for bulk replenishment, air for out-of-stock rescue.

Kitting and labeling per listing variation.
Custom bundle promotions for Prime events.
Reach/UN38.3 declarations for customs clearance.

Licensed OEM·Guangzhou · CN·10-yr shelf life line

Licensed Power Alkaline for a European Brand

AA/AAA Power Alkaline packs manufactured under license — the blue shelf line with 10-year shelf life guarantee seen in European retail.

SYSTEM

Licensed Power Alkaline AA/AAA, 4-pcs per pack, 10-yr guarantee printed, CE & RoHS.

VALUE

Brand-standard quality built on our production lines; repeat seasonal SKU planning.

License-controlled artwork & compliance documentation.
High-target capacity & discharge quality per brand spec.
Rechargeable & color editions available on request.

Home appliance·Dongguan · CN·New line 2026

High-Temperature D-Cell for Gas Stoves

The "Stove No.1" D-cell developed for gas cooker ignition with 30% boosted pulse power and heat-resistant construction.

SYSTEM

D-size high-temperature cell, 30% more ignition power, heat-resistant pack design, 1/2/10 packs.

VALUE

Reliable ignition through heat and kitchen conditions — a differentiation SKU for appliance OEMs.

Heat-resistant up to kitchen-grade temperature.
Pulse power boost for repeated ignitions.
Retail & appliance-entry packaging options.

New energy·Dongguan · CN·48V–72V modules

Module Power Lithium Battery Products

Modular li-ion battery packs at 48V/60V/72V with BMS — assemblies and finished packs for two- and three-wheeler EVs from our sister plant.

SYSTEM

Li-ion (polymer & cylindrical) modules, BMS protection, cable & connector packs, housing & testing.

VALUE

A full pack partner: cells → module → finished pack, with cycle-tested quality assurance.

48V/60V/72V module platforms.
Custom cells, welding and harness design.
2/3-wheeler EV and backup power applications.

示例数据：案例为行业通用描述，项目细节可向销售索取。

Procurement Guide — How to Order

From first inquiry to production line in five steps, with one engineer on your order from start to finish.

Send your inquiry

Quantity in cartons or pieces, destination port and market. We reply within 24 hours with a complete quotation.

Check specs, approve samples

Spec sheets first, then samples by express in 3–7 days so you can test fit and performance on your own device.

Confirm the written offer

Price, MOQ (from 50 cartons, approx. US$2,000) and lead time are fixed in the offer, and the price is held for 30 days.

OEM / ODM preparation

Your logo, pack design and artwork enter the prepress flow; before mass production we print one sample box for your visual approval.

Production, QC and delivery

Mass production runs about 35 days from sample approval, with per-batch COA and transport certificates (UN38.3 for lithium cells) in the shipment.

MOQ from 50 cartons≈ US$2,000 trial orderOne engineer per orderSamples in 3–7 days30-day price hold≈ 35-day production

Buy in Bulk Contact Our OEM Team

Case FAQ

Are these project details real?

Customer names and brand marks are anonymized or licensed under agreement. The supply structure, packaging format and quality processes shown are how we actually run these programs.

Can we start a program like this one?

Yes — most of these programs started the same way: send 2–3 SKUs, the target market and an estimated quantity, and we return the packaging plan, MOQ and a quotation within 24 hours.

What is the MOQ for a program like this?

Minimum order is 50 cartons (approx. US$2,000) per SKU. If the same pack format is already in stock for your market, a trial order can start from 1–2 cartons.

Do you sign NDAs and protect our artwork?

Yes. We sign NDAs on request, keep customer artwork in access-controlled project folders, and never reuse your design for another buyer.

Ready to Put Your Brand on a Great Battery?

Send us your logo and target market — we will reply with packaging options, MOQ and pricing within 24 hours.

Contact Our OEM Team